Background

LIQISP, a leader in advanced filtration technology, collaborated with General Finishes, a well-known manufacturer of wood finishes, coatings, and flooring products. Established in 1928, General Finishes has built a legacy of innovation and quality, meeting the demands of both commercial and individual customers across the country.

The company initially operated in a small storefront, growing rapidly to become a recognized name in the industry. By 2015, General Finishes expanded its operations with a new 30,000 square foot facility to accommodate increasing market demands. However, their existing filtration system, which used outdated nylon mesh and bag filters, became a bottleneck. Frequent maintenance, inefficiencies, and product inconsistencies were impacting their ability to meet production goals effectively.

Challenge

As demand for their high-quality finishes grew, General Finishes faced several critical challenges:

• Maintaining consistent product quality without contaminants or discoloration.
• Increasing production flow rates to align with modern automated processes.
• Reducing downtime caused by frequent filter changes and system maintenance.

With the old system requiring frequent manual interventions, including O-ring replacements and filter swaps, production efficiency was significantly hampered. A new, scalable filtration solution was essential to sustain their growth trajectory.

Solution

LIQISP introduced the Single Bag Filter Housing, specifically engineered for demanding industrial applications. This innovative system provided General Finishes with numerous advantages:

• Bead-Blasted Finish: Streamlined cleaning and ensured long-term system hygiene.
• Efficient Hinged Cover: The swing bolt design and integral handle allowed for quick filter replacements, reducing downtime from 30 minutes to just 5 minutes.
• Advanced Sampling Ports: Enabled product sampling without shutting down operations, ensuring real-time quality checks.
• Stainless Steel Durability: Superior resistance to corrosion, ensuring consistent performance in rigorous industrial environments.

LIQISP’s solution not only met the immediate production requirements but also provided a scalable platform to support future growth. General Finishes quickly integrated the system into their automated processes, eliminating previous inefficiencies.

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Results

The implementation of LIQISP's Single Bag Filter Housing delivered transformative results:

• Production Efficiency: Flow rates increased from 4 gallons per minute to 9.5 gallons per minute, a 305% improvement.
• Operational Uptime: Downtime for filter changes was cut by 83%, maximizing production schedules.
• Consistent Quality: Enhanced product quality and consistency ensured customer satisfaction and retention.

"The Single Bag Filter Housing has been a game-changer for our operations," said Justin Schiemann, Maintenance Manager at General Finishes. "We can now confidently meet growing demand while maintaining the high standards our customers expect."

By addressing operational challenges and supporting scalable production, LIQISP has reinforced its reputation as a trusted partner in industrial filtration solutions.